#Installation of Open #Belt #Conveyor #Cover

View 1: Installation drawing of whole open –close type 

 

View 2: Installation drawing of half open –close type (double chip open- close type) 

 

1) installation of handle 
After overlapping the open cover and fixed cover, based on the center line of the cover, the location upward 250mm is the center line used for installing the handle (it can be adjustable according to height of the conveyor support frame). Put the handle straightly and drilling a 4－Φ5 hole, then fasten with the rivets.

2) installation of hinge 
Adjust one side of the cover up higher from the top of the Z type steel (angle iron) 5mm, inward 140mm from the front and back sides of the cover, and upward 27mm is the location of the hinge, then drill holes Φ5 and fasten with the rivet. Others holes are also fastened with the rivets. 

3) installation of the lock catch
After installing the hinge, on the other side of the cover, inward 185mm from front and back sides of the cover, then based on the bottom, upward 36mm and 77mm , drill holes Φ5 and fasten the lock with the rivet, next keeping the lock locking( clamp status), and then putting the lock nose on the Z type steel straightly and drilling hole to fasten.

4) installation of the open cover
Overlap the open cover on the bilateral fixed covers. The overlapped length should be the length of 2 pitches of waves, then put the other side of the hinge appressed on the angle iron and drill hole 4－Φ5 with the rivet fastened.

rain cover

How to Install Belt Conveyor Cover Support Frame?

 Belt conveyor cover is applicable to power plant, cement plant, mines and other major factories which is waterproof, dustproof and windproof, it plays a great role in reducing the loss during the process of conveying goods ,making the conveyor belt more safe and reliable in operation and purifying the environment .

As the main support frame of the conveyor cover, the length of Z type steel or the connection angle iron is equal to the length of the installed conveyor cover. Please weld the Z type steel or the connection angle iron on the channel steel or the little stiffening angle iron on both sides of the belt conveyor. If need the stiffening angle iron, at first, weld the stiffening angle iron on both sides of the conveyor, then weld the Z type steel or the connection angle iron on the stiffening angle iron, detailed steps are as following:
 1) first weld the little stiffening angle iron ∟40*40*100*4(just for reference, it also can be indicated by users) every 1.5m or 2 m on both sides of the belt conveyor ( eudipleural ). The height from the intermediate frame to the top of little stiffening angle iron should ≥50mm ( it also can be decided by users).
2) Then weld the Z type steel 30*50*30*(2.0~3.0),( just for reference, it also can be replace by angle iron) and fix it on both sides of the intermediate frame top, the inner size should be 10-20mm bigger than outside size of intermediate frame.
3) After being welded please remove welding slag then paint.

Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation. 

•            Tel: +86 373 579 9198
• Fax: +86 373 507 1699
• info@pkmachinery.com
• Address: 289 Yellow River Road, Xinxiang City, Henan Province, China

How to Solve Portable Belt Conveyor Belt Skid Problem

Portable belt conveyor is a lightweight continuous conveying equipment with the features of high efficiency, good mobility, and convenient usage. It not only conveys bulking material but also realize conveying bagged material, the angle and lifting height is adjustable. In our daily life of operation, we may have trouble of belt skid problem, today PK Machinery will introduce the method to solve the problem:

1.You can adjust the stroke of tension to increase the tension to solve belt skid problem for the portable conveyor which adopts screw or hydraulic tensioning . However ,if the stroke of tension is not enough, it may lead to permanent belt deformation ,and you need to cut a piece of belt off and vulcanize again. 

2.If you require long stroke of tension when using nylon or EP belt, you can also vulcanize the belt or increase the stroke of tension to solve belt skip problem.  

Maintenance Method of Portable Belt Conveyor in winter

In winter, portable belt conveyor will work in the outdoor and suffer from rain and snow, in this way, what shall we do to maintain portable belt conveyor to achieve the purpose of long-term steady operation?

1. Maintenance of motor
Concerning the operation process of portable belt conveyor in winter, motor will be the main part we should protect. Although motor damage rate is very low, if motor overloads it will still damage. As we all know, temperature is pretty low in winter, motor lubrication condition is not very good. Therefore, the motor of portable belt conveyor should be checked and maintained regularly .

2. Overall antirust processing for the whole machine
Though before leaving factory, portable belt conveyor was already painted again and again, after checking, we found that most of the conveyors are still rusty. This is not the problem of painting, but is the maintenance service of equipment. Especially during winter season, there is lots of rain and snow. In many cases, portable belt conveyors are not properly covered in raining and snowing environment . So in the long run, even using the best painting and steel ,the service life of portable belt conveyor will still reduce. 
In conclusion, the suggestion is to make the conveyor covered and keep the conveyor away from rain and snow to extend the service life.

3. Maintenance and replacement of spare parts
Conveyor roller is the most used spare parts of portable belt conveyor, so we need to check the wear condition and bearing using condition of roller frequently. Concerning the damaged roller, you should replace timely.
For conveyor belt, please clear up the belt surface and the accumulated impurities timely in order to avoid long time abrasion.

Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation.

A wonderful eqipment--------Fixed Belt Conveyor

There is a wonderful eqipment of belt conveyor, fixed belt conveyor is used in many fields such as coal,sand, grain,cement,gravel,wood chip and so on. It has a lot of advantage of long distance, large capacity, low cost of maintenance and operation.
Fixed Belt Conveyor is a friction drive conveyor transported materials continuously. Belt conveyor machine comprises the rack, conveyor belt, pulley, rollers, tensioning devices, driving unit and other components. It not only conveys material, but also can cooperate with various industrial equipments to form a rhythmic transport line.

fixed belt conveyor

►Features
1) Long distance
2) Easy maintenance
3) Steady operation
4) Convenient loading and unloading
5) Wide applications

►Advantage

The advantages of belt conveyor are 

   1.Large conveying capacity

   2.Long conveying distance

   3.Low horsepower compared with other types of conveyor

   4.Low cost of operating and maintenance

   5.Stable performance and reliable operation

   6.High universality and easy maintenance

   7.Labour saving

   8.No product degradation during conveying process

   9.Conveyor can have changes in elevation (horizontal, inclined or combination)

   10.Weight belt section can be added for continuous product weighing

   11.Belt conveyors can pivot at one end allowing the discharge to be moved over an arc (radial stacking).

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Long distance belt conveyor can transport bulk materials or bagged goods, such as stone, sand, coal, concrete, cement, gravel, fertilizer, mineral ore, limestone, coke, sawdust, wood chip, bulk material, grain, corn flakes, carbon black, component/part, etc.
Do you want to own it? Come quickly!
If you have a need and to know more information about fixed belt conveyor, please contact us, we are here to help you!
skype:wang.betty13
E-mail:kewang808@gmail.com 

Sidewall Belt Conveyor Introduction

Does it suitable for your company? SidewallBelt Conveyor is a continuous transporting equipment of loose bulk materials such as coke, coal, limestone, sand and gravel. It adopts high quality conveyor belt with corrugated sidewall and horizontal baffle.

It can be used in coal, ore, wood-chip, steel, ship, sand, silo and other fields. Long service time, lower power consumption, quick installation and quiet running are the advantages of it.

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The sidewall increases the carrying capacity of the belt and prevents product from falling off the edges of the belt. Hot vulcanization provides a 5x greater adhesion between the belt and sidewall, eliminating the need for bolting the sidewall to the base belt. Greater adhesion also prevents the sidewall from lifting and separating from the base belt, extending the belt life.

►Features
   1.Long service life
   2.Reduced maintenance
   3.Low power consumption
   4.Reduced number of transfer points
   5.Quick installation and quiet running

►Advantages

   1.Flexible transportation – can convey all kinds of bulk materials such as coal, ore, sand, fertilizer and grain in horizontal, oblique, vertical or other angle directions. 

   2.High tensile strength

   3.Increases belt capacity

   4.No spillage with steep angle conveying

   5.Decrease necessary conveyor footprint

   6.No transfer points- the belt are capable of turning at any angle right from feed hopper to discharge point

   7.Maximum utilization of space – able to convey material at angles up to 90 degree

   8.Decrease maintenance costs with fewer drive units and components

   9.Long lifespan

   10.Low power requirement – requiring low power to move loaded belts

   11.Quiet smooth running – as belt runs on rotating idlers, low resistance is achieved that in turn ensures quieter operations.

If you want to have a try, please contact me as soon as possible! I believe it will bring your production great changes and I will always be here to help you!

Skype:wang.betty13

E-mail:kewang808@gmail.com

Phone:+8615836038961

We can also provide belt conveyor, vibrating screen and other mining machines, if you want to know more, info@http://www.pkmachinery.com

Overhaul and Maintenance Method for Large Inclination Corrugated Sidewall Conveyor Belts

Transporting bulk materials, corrugated sidewall conveyor belts provide high-quality long-term high-incline conveyance solutions. Large inclination corrugated sidewall belt conveyors applies to large scale open-pit mines, power plants, cement plants and ports, with the characteristics of large conveying capacity, low energy consumption and convenient maintenance, it becomes a powerful machine. However, during the process of operation, there will be belt failure due to improper use which can lead to skirt and belt tear or fall off, beltsreplacing will increase the production cost, in order to reduce the production cost, it is necessary to study and explore the large inclination corrugated sidewall belt conveyors repairing process points.

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Non-load running for 2 hours after installation to check whether there is belt cracking or falling off or not, if any problems please handle timely; Initially, please feed the material as per 50% of design capacity, after running for a period of time and confirming the operation is correct, you can feed material as per design capacity ; If material accumulation is found during operation, please stop running to avoid skirt or belt falling off.
Large inclination corrugated sidewall conveyor belts crack or fall off, you need to pay attention to the following points when repairing: 
1. Clean up the site environmental, and keep the skirt and belt clean.
2. Roughening and cleaning up the belt and skirt connection parts evenly by polishing machine, uneven layer or surface is not allowed to appear.

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Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation.

 skype:wang.betty13

E-mail:kewang808@gmail.com

Lightweight Continuous Conveying Equipment-Portable Belt Conveyor

Lightweight Continuous Conveying Equipment-Portable Belt Conveyor

Do you want to own a kind of lightweight continuous conveying equipment which has the features of high efficiency, good mobility, and convenient usage? Here comes such a equipment that suits you, it is our Portable Belt Conveyor!

It can be used in port, jetty, mining, warehouse, and construction site for moving bagged cargo and bulk materials.
      Movable belt conveyor is divided into rise-and-fall and non rise-and-fall conveyors.

      It is a kind of machinery that can transfer the material continuously by friction drive.

      According to different transport requirements, the transport system can be single belt conveyor or consist of several conveyors or be combined with other conveying equipments.

      It can be installed horizontally or aslant to meet the needs of different production lines. 

►Features
    1.Lightweight
    2.Two-way transporting 
    3.Easy operation 
    4.Widely used
    5.Easily  move 

►Advantages 

    1.High precision, high loading capacity with hard mask gear(2 to 3 times more than soft mask gear)

    2.Long service life ( reach 10 years)

    3.Compact construction and small floor space (reduce above 50%)

    4.Light weight and small volume (reduce 50%)

    5.Specially vertical driving construction, more used in mining delivery machinery under coal mine well. 

Hurry up and see it, you will have a big surprise! We can also provide bucket elevator, vibrating screen and so on, if you have any interests, please let us know!

Skype: wang.betty13

E-mail:kewang808@gmail.com

I am always here to help you! Hurry up! 

Type Introduction and Maintenance of Conveyor Belt Rollers

1.Trough rollers
The standard tough angle of trough roller is 35 degrees, so most of conveyors use 35 degrees trough rollers and 35 degrees trough bend forward rollers.

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2.Impact rollers
Impact roller angle includes 35 and 45 degrees, when using the canvas conveyor belt, only the 35 degrees tough impact roller can be selected. groove rollers. 45 degrees trough impact roller can be used in the section where the guide chute will not be affected by material impact .

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3.Transition rollers
Transition roller is used for belt conveyor with large capacity, long distance and large conveyor belt tension.
4.Return rollers
Return roller is also called below parallel roller, it is also the most used one kind of the roller.

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5.Self-aligning rollers
Self-aligning roller includes ordinary self-aligning roller, friction self-aligning roller and tapered self-aligning roller. cone-shape self-aligning roller. Self-aligning roller is applied to automatically correct excessive running deviation appeared in the process of operation to guarantee the normal work of belt conveyor.

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6.Maintenance
Since rollers occupies large quantity of belt conveyor parts, so for belt conveyor rollers, maintenance is particularly important. During the process of using, please keep the belt conveyor roller working in a dry environment, change the damaged roller in time and keep the roller surface clean.

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Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation.

skype:wang.betty13

E-mail:kewang808@gmail.com

 

Shuttle Conveyor

Are you an owner of a farm? Have you felt very tired when having a big harvest? How do you put food into the granary? Here we will show you the shuttle conveyor, which is convenient and effective. 

It can be widely used to discharge material constantly in multi-point when the discharging points could move.So it could be used in agriculture, power plant, rawmaterial stocking, metallurgy industry, etc. 

Shuttle conveyor is designed for conveying material moves along a transport direction on the steel track which is usually installed on the top of the storehouse.Reversible conveyor mainly used to discharge material constantly in multi-point when the discharging points could move.

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► Advantages

    1.Multiple discharge point

    2.Discharge continuously in long distance

    3.Two way running and discharging

    4.Compact structure with low height

    5.Convenient installation and maintenance

If you need more information aboutit, please contact me at any time!

Skype:wang.betty13

E-mail:kewang808@gmail.com

website: http://www.pkmachinery.com

fixed belt conveyor transport raw material for cement

The introduction and application of tension device

   Belt conveyor is a transport machine that is driven by friction and it can transport materials continuously. Belt conveyor needs tension force in order to ensure the normal and stable operation of conveyor and meet the friction driving force between the driving drum and the belt. It is very important to choose the proper tension device when we design the belt conveyor.

Functions

1.Tension device can make the belt conveyor have enough initial tension force so that can ensure the necessary friction between belt and driving drum.It also can reserve friction to meet the requirements of friction drive of transmission drum.

2.Tension device can ensure the tension force of minimum tension point in order to satisfy the pendulous restriction conditions of conveying belt so that can make sure of the normal running of conveyor.

3.To provide the necessary route for conveyor belt joint.

Detailed rules and regulations of operational approaches

      When we turn off belt conveyor, the stored energy of conveying belt will release rapidly; and then it will damage its mechanical components and conveying belt itself, especially in the dip angle of belt conveyorand the tension device. When the belt conveyor brakes suddenly, the speed of driving drum will decrease rapidly and the linear displacement will less than the displacement of upstream drum. This characteristics will decrease the mechanical stress of upstream conveying belt and the deformation of belt will smaller, while the mechanical stress of downstream conveying belt will increase as well as deformation. That is to say,when the speed of transmission drum suddenly reduces, the returning conveying belt under the transmission drum caused by the mechanical stress of belt will be strained while returning conveying belt and upward conveying belt below the transmission drum will be relaxed because of the inertia of mechanical equipment. Thus, tension device of conveying belt should pay much attention to its deformation and brake the displacement of upstream position.